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Hydroformed Parts Gallery

Amalco is known for making complex hydroformed parts that other shops won't even quote. To get a sense of our capabilities, browse through the gallery of hydroformed parts below.

Each of the hydroformed parts shown here was formed from a round metal blank, which was placed on top of a punch within a hydraulic chamber. Pressure was then applied to the blank while the punch was pushed upward to create the desired shape. Since each piece was made from only one piece of metal, the results are seamless and free of cracks. The examples shown here represent a variety of metals and industries, and may include any of Amalco's secondary operations, such as anodizing, piercing, and sharpening.

Contact our team of expert engineers for help with hydroforming designs and prototypes.

Hydroformed Seamless Camera Housing

Hydroformed Camera Housing »

Hydroformed aluminum seamless camera housing: pierced (more)

Hydroformed Aluminum Naval Speaker Housing

Hydroformed Naval Speaker Housing »

Hydroformed aluminum naval speaker housing: pierced, notched and assembled (more)

Hydroformed Aluminum Housing

Hydroformed Aluminum Housing »

Hydroformed aluminum housing: machined and painted (more)

Hydroformed Aluminum Gyro Housing

Hydroformed Aluminum Gyro Housing »

Hydroformed aluminum gyro housing: pierced and iridited (more)

Hydroformed Aluminum Blood Analyzer Component

Hydroformed Aluminum Blood Analyzer Component »

Hydroformed aluminum blood analyzer component: CNC machined, punched, and notched (more)

Hydroformed Aluminum Night Vision Housing

Hydroformed Aluminum Night Vision Housing »

Hydroformed aluminum night vision housing: CNC machined, anodized (more)

Hydroformed Stainless Steel Cover

Hydroformed Stainless Steel Cover »

Hydroformed stainless steel cover: sharpening (more)

Hydroformed Pierced Aluminum Camera Housing

Hydroformed Pierced Aluminum Camera Housing »

Hydroformed aluminum camera housing: pierced, CNC machining available (more)

We Are Here to Help

Deep draw and hydroforming sales and support engineers are ready to answer your questions.

Call: (908) 233-3500
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Conforms to MIL-I-4520S Amalco Celebrating 100 Years in Business Registered ITAR M20157
Proudly Made in the U.S.A.

Why Do We Choose Amalco?

“Amalco offers a 'one-stop shop'. In the past, our combustion cones were shipped back and forth between several subcontractors to have them perform different production steps. Amalco performs each of these operations at one facility, thereby reducing our cone supplier base from three to one. Now, we coordinate inventory and communications with only one cone supplier, which saves us invaluable time and resources.”
— L.N., Director Of Supply Chain Management
for a major manufacturer of waste oil burning heating systems
Industries Served

Food Processing
General Industrial/Manufacturing
Lighting - Industrial
Measurement & Control Instrumentation
Security Products

Partial Client List

AT&T Technologies
Becton Dickinson
BAE Systems
General Dynamics
General Electric
Novartis (Ciba-Geigy)
Litton Industries
Texas Instruments
Bosch Security Systems

Design and Engineering Support for Hydroforming and Deep Drawn Metal Manufacturing

With 100 years and 4 generations of experience, Amalco offers design and engineering support for customers who need to manufacture deep drawn and hydroformed metal products and parts. Our team is ready to help you solve design challenges and answer your hydroforming process and deep drawing process questions. If you are new to metal forming and fabrication, Professor Metal is here help you get started.

Professor Metal
AMALCO American Aluminum Company
230 Sheffield Street, Mountainside, NJ 07092
Phone: 908-233-3500
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