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Aluminum Parts Gallery

Amalco has 100 years of experience making hydroformed and/or deep drawn parts for the aerospace, communications, industrial, medical, military, and nuclear sectors. One of the things that sets us apart from the competition is the preparation we put into each piece. Our experienced engineers know how to prepare each aluminum blank before it is hydroformed or deep drawn, so that the end result is strong and adheres to our zero-defect policy.

To get a sense of our capabilities, browse through the gallery of parts shown below. The pieces you see here may also demonstrate secondary operations, such as: dip brazing, anodizing, iriditing, CNC machining, heat treating, piercing, blanking, forming, Heliarc® welding, painting (wet & powder), metal spinning & spot welding. Some of the aluminum components shown here were also assembled by Amalco's engineers.

If you need assistance planning a part or prototype, contact our team of expert engineers, who are available to help you through every step of the process.

Deep Drawn Aluminum Sterilization Box

Deep Drawn Medical Sterilization Tray »

Deep drawn aluminum sterilization box for medical applications (more)

Deep Drawn Aluminum Medical Tray

Deep Drawn Medical Tray »

Deep drawn aluminum medical tray for surgical applications: spot welded, bead blasted, and anodized (more)

Deep Drawn Aluminum Medical Blood Analyzer

Deep Drawn Blood Analyzer Liner »

Deep drawn aluminum medical device liner for diagnostics applications: pierced and hard coat anodized (more)

Hydroformed Seamless Camera Housing

Hydroformed Camera Housing »

Hydroformed aluminum seamless camera housing: pierced (more)

Deep Drawn Painted Aluminum Cover with Latch Assembly

Deep Drawn Aluminum Cover »

Deep drawn aluminum cover with latch assembly: pierced and painted (more)

Deep Drawn Aluminum Oilpan

Deep Drawn Oilpan »

Deep drawn aluminum oil pan for aerospace application (more)

Deep Drawn Aluminum Military Case

Deep Drawn Military Case with Cover »

Deep drawn aluminum military case: spot welded and assembled (more)

Hydroformed Aluminum Naval Speaker Housing

Hydroformed Naval Speaker Housing »

Hydroformed aluminum naval speaker housing: pierced, notched and assembled (more)

Deep Drawn Aluminum Time Capsule

Deep Drawn Aluminum Time Capsule »

Deep drawn aluminum time capsule: emery finished (more)

Deep Drawn Aluminum Pressure Vessel

Deep Drawn Aluminum Pressure Vessel »

Deep drawn aluminum pressure vessel: anodized (more)

Deep Drawn Aluminum Smoke Detector Cover

Deep Drawn Aluminum Smoke Detector Cover »

Deep drawn aluminum smoke detector cover: pierced and notched (more)

Deep Drawn Aluminum Rotor

Deep Drawn Aluminum Rotor »

Deep drawn aluminum rotor: flame brazed, machined, and painted (more)

Deep Drawn Aluminum Snare Drum

Deep Drawn Aluminum Snare Drum »

Deep drawn aluminum snare drum: spun, pierced, and powder coated (more)

Deep Drawn Aluminum Cable Can

Deep Drawn Aluminum Cable Can »

Deep drawn aluminum cable can: pierced an iridited (more)

Hydroformed Aluminum Housing

Hydroformed Aluminum Housing »

Hydroformed aluminum housing: machined and painted (more)

Hydroformed Aluminum Gyro Housing

Hydroformed Aluminum Gyro Housing »

Hydroformed aluminum gyro housing: pierced and iridited (more)

Deep Drawn Aluminum Light Housing

Deep Drawn Aluminum Light Housing »

Deep drawn aluminum light housing: pierced, rolled bead finished (more)

Deep Drawn Aluminum Medical Case Cover

Deep Drawn Aluminum Medical Case Cover »

Deep drawn aluminum medical case cover: pierced, drawn bead, polished, anodized (more)

Deep Drawn Aluminum Float

Deep Drawn Aluminum Float »

Deep drawn aluminum float: reverse drawn (more)

Deep Drawn Aluminum Cap

Deep Drawn Aluminum Cap »

Deep drawn aluminum cap: CNC machined (more)

Deep Drawn Aluminum Battery Housing

Deep Drawn Aluminum Battery Housing »

Deep drawn aluminum battery housing: brazed (more)

Deep Drawn Aluminum Shoulder Missile

Deep Drawn Aluminum Shoulder Missile »

Deep drawn aluminum shoulder missile: reverse drawn, anodized (more)

Deep Drawn Aluminum Confidential Case

Deep Drawn Aluminum Confidential Case »

Deep drawn aluminum confidential case: iridited (more)

Deep Drawn Aluminum Parachute Mine

Deep Drawn Aluminum Parachute Mine »

Deep drawn aluminum parachute mine: assembled, welded, painted. (more)

Deep Drawn Aluminum Satellite Dish

Deep Drawn Aluminum Satellite Dish »

Deep drawn aluminum satellite dish: iridited (more)

Hydroformed Aluminum Blood Analyzer Component

Hydroformed Aluminum Blood Analyzer Component »

Hydroformed aluminum blood analyzer component: CNC machined, punched, and notched (more)

Deep Drawn Aluminum Hydraulic Chamber

Deep Drawn and Dip Brazed Aluminum Hydraulic Chamber »

Deep drawn aluminum hydraulic chamber: CNC machined, dip brazed, anodized, x-rayed (more)

Deep Drawn and Hydroformed Aluminum Optical Housing

Deep Drawn and Hydroformed Aluminum Optical Housing »

Deep drawn and hydroformed aluminum optical housing: CNC machined, RoHS iridited and painted (more)

Deep Drawn Aluminum Battery Housing

Deep Drawn Aluminum Battery Housing »

Deep drawn aluminum battery housing: sharpening, multiple draws (more)

Hydroformed Aluminum Night Vision Housing

Hydroformed Aluminum Night Vision Housing »

Hydroformed aluminum night vision housing: CNC machined, anodized (more)

Deep Drawn Aluminum Arming Box

Deep Drawn and Dip Brazed Aluminum Arming Box »

Deep drawn aluminum arming box: spot welded, riveted brackets, and dip brazed (more)

Deep Drawn Aluminum Power Supply

Deep Drawn Aluminum Power Supply »

Deep drawn aluminum power supply: CNC machined, pierced, anodized (more)

Deep Drawn and Hydroformed Aluminum Electrical Cover

Deep Drawn and Hydroformed Aluminum Electrical Cover »

Deep drawn and hydroformed aluminum electrical cover: CNC machined, RoHS iridited (more)

Hydroformed Pierced Aluminum Camera Housing

Hydroformed Pierced Aluminum Camera Housing »

Hydroformed aluminum camera housing: pierced, CNC machining available (more)

Deep Drawn Aluminum Radar Housing

Deep Drawn Aluminum Radar Housing »

Deep drawn aluminum radar housing: welded flange (more)

We Are Here to Help

Deep draw and hydroforming sales and support engineers are ready to answer your questions.

Call: (908) 233-3500
Or complete the form and we will promptly contact you.
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Conforms to MIL-I-4520S Amalco Celebrating 100 Years in Business Registered ITAR M20157
Proudly Made in the U.S.A.

Why Do We Choose Amalco?

“Amalco offers a 'one-stop shop'. In the past, our combustion cones were shipped back and forth between several subcontractors to have them perform different production steps. Amalco performs each of these operations at one facility, thereby reducing our cone supplier base from three to one. Now, we coordinate inventory and communications with only one cone supplier, which saves us invaluable time and resources.”
— L.N., Director Of Supply Chain Management
for a major manufacturer of waste oil burning heating systems
Industries Served

Automotive
Aviation
Brazing
Communications
Defense/Aerospace
Electronics/Electrical
Food Processing
General Industrial/Manufacturing
HVAC
Lighting - Industrial
Marine
Measurement & Control Instrumentation
Medical/Dental
Motors
Ordnance
Pumps
Pharmaceutical
Security Products

Partial Client List

AT&T Technologies
Becton Dickinson
Boeing
BAE Systems
General Dynamics
General Electric
Honeywell
Novartis (Ciba-Geigy)
Litton Industries
Lockheed
Motorola
Raytheon
TRW
Teledyne
Texas Instruments
Bosch Security Systems

Design and Engineering Support for Hydroforming and Deep Drawn Metal Manufacturing

With 100 years and 4 generations of experience, Amalco offers design and engineering support for customers who need to manufacture deep drawn and hydroformed metal products and parts. Our team is ready to help you solve design challenges and answer your hydroforming process and deep drawing process questions. If you are new to metal forming and fabrication, Professor Metal is here help you get started.

Professor Metal
AMALCO American Aluminum Company
230 Sheffield Street, Mountainside, NJ 07092
Phone: 908-233-3500
http://www.amalco.com
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